Building a full lifecycle service system covering "Test Validation - Intelligent Manufacturing - System Integration":
Motor & Electronic Control Assembly
Drive Motor Production Line: Includes brushless motor stator/rotor assembly, gearbox grease application, planetary gear meshing, and supports PCBA programming and torque testing.
Electronic Control System Integration: Covers inverter and BMS potting and functional testing.
Battery PACK Manufacturing:
Provides tightening equipment and adhesive dispensing solutions for battery modules and PACKs, supporting CTP/CTC highly integrated battery pack production.
Motor Controller Testing Solutions:
Develops multi-station parallel testing lines integrating programming, leak detection, safety testing, and aging testing. Aging tests support dual-mode to simulate controller performance under extreme new energy vehicle operating conditions.
Post-aging EOL testing includes reactor load testing, voltage/current/temperature calibration to ensure controller stability under full-load conditions. Test data is traceable in real-time via the MES system, enabling digital management of the production process.
Intelligent Manufacturing of Microinverters:
Provides customized non-standard automation production lines for single-phase/three-phase microinverters, including complex products like integrated PV inverters. The modular design enables rapid product specification changes, covering the entire production process from power device soldering to aging.Implements innovative vision inspection technology for AOI of internal solder joints in inverters, achieving over 99.9% defect recognition rate and significantly reducing manual inspection costs.