Full Automatic Assembly Process
-Automatic Parts Handling & Pre‑processing
The line provides automatic feeding, precise positioning, surface cleaning, and visual inspection of stators, rotors, housings, shafts, bearings, and insulation components. All parts are identified via code scanning to ensure correct material matching and full‑process traceability.
-Precision Automatic Sub‑assembly
Robotic and servo press systems perform micron‑level assembly of stator cores, insulation structures, winding modules, and rotor magnets. The line supports automatic dispensing, high‑precision press‑fit, controlled tightening, and dynamic alignment to ensure structural stability and performance consistency.
-Rotor Magnetization & Precision Calibration
Online automatic magnetization ensures stable magnetic field performance. Electrical parameter calibration and dynamic balancing correction are completed automatically to optimize efficiency, reduce vibration, and extend service life.
-Complete Machine Assembly & Alignment
The fully automatic system integrates stator, rotor, shaft, housing, bearings, and end covers into a complete unit. High‑precision coaxiality and air‑gap adjustment maintain optimal motor efficiency and low noise operation.
-Comprehensive Online Performance Testing
In‑line functional testing includes insulation resistance, withstand voltage, phase resistance, no‑load performance, temperature rise, NVH, and service life verification. All data is recorded in real time for quality tracking.
-Finishing, Marking & Sorting
Automatic installation of connectors, shields, and accessories is followed by laser marking, appearance inspection, and intelligent sorting of OK/NG products. The line supports seamless docking with packaging and logistics systems.
